Today angle grinders are used to perform various operations, because they have made it a universal tool. But when working with wooden surfaces, the question arises whether a wood disc is suitable for an angle grinder. With its help you can grind, polish, cut, saw and perform many more functions. This disc copes well with materials such as wood, but before work you need to study some recommendations. In this article we will talk about discs for angle grinders, their types and attachments used when working with wood.
Unwinding methods if the disk is jammed
What to do if the clamping flange is jammed? This trouble, when the nut is bitten, often occurs if, while working with thick and durable materials, the tool gets stuck in the workpiece. In this case, the abrasive wheel often breaks, and the spindle, which continues to rotate, tightly tightens the pressure flange. To unscrew the grinder if the disk is jammed, there are several ways.
Using a gas key
This method is considered not entirely safe, since the stopper can be broken, although in most cases it is possible to unscrew the nut. To avoid breaking the spindle lock, do not apply much force to the gas wrench. The design of the lock is designed to withstand the force applied by a standard wrench.
You can unscrew an overly tightened flange using 2 gas wrenches. To do this, break off the protruding ends of the abrasive wheel with pliers so that you can reach the lower flange with the first gas wrench. Next, clamp both flanges with keys and turn them in opposite directions (taking into account whether the thread on the spindle is right or left).
Disassembling the gearbox
If the lock is broken, you will have to disassemble the gearbox to remove the tool from the angle grinder. Use pliers to break off the edges of the remaining abrasive wheel so you can get to the bolts holding the gearbox cover in place. After this, unscrew the fasteners and open the gearbox. The cover will be removed along with the gear shaft. Next, this shaft should be clamped in a vice, having previously placed aluminum spacers between the steel jaws, and using a gas wrench, unscrew the flange (do not forget to determine the direction of unscrewing).
Nut heating
The nut can be heated using a gas burner, a hair dryer or a blowtorch. The heated flange can usually be unscrewed with a standard grinder wrench.
Grinding a jammed circle
If after using the first 3 methods the nut does not unscrew, then the remaining abrasive wheel between the flanges can be ground off. To do this, do the following.
- Use pliers to remove as much of the remaining circle around the edges of the nut as possible.
- Clamp a piece of sheet iron in a vice as thick as the disk itself, turn on the grinder and grind off the remaining circle on the end of the sheet iron.
But the use of a stationary abrasive wheel requires great care, because when grinding off the remains of the tool, the geometry of the flange can be damaged. If this happens, you will have to trim the nut.
Using Penetrating Lubricant
Liberally spray the flange/shaft joint with WD-40. It tends to penetrate into inter-threaded spaces and small cracks. After applying the liquid, wait about 5 minutes and try to unscrew the fasteners with a standard key.
Using a hammer drill
Some owners of grinders, in a situation where the clamping nut is jammed, install a “chisel” or “jackhammer” attachment in the hammer drill, insert it into the flange hole at an angle and turn on the jackhammer mode without rotation. Accordingly, the stop button must be pressed. Just a couple of gentle presses with a hammer drill are enough (so as not to break the shaft lock), and the nut will begin to turn.
Cut the pressure flange with a hacksaw
This method can be called radical, since you will have to buy new fasteners, and it is used if the nut cannot be unscrewed by any other methods. To cut the flange, hold the stop button to prevent the shaft from rotating and, using a hacksaw, cut the fastening nut.
Varieties
Grinding is the basic purpose of an angle grinder. In the case of working with wood, this is a complex process that requires care and skill from the master. Natural wood of varying structure is brought to perfection with high-quality and reliable discs. Regular diamond cutters will not work here. There are special grinding wheels for the woodworking industry.
There are several types of grinding wheels for angle grinders. First of all, the initial cleaning of surfaces is carried out. This work is performed by several disks, differing in shape and size.
- Roughing. They are designed to remove old paint and varnish from wood. Typically, remnants of the previous coating that cannot be cleaned by hand are removed from windows, window sills and floor surfaces. The disc is equipped with steel wire bristles for rough processing. The elastic bristles are placed either around the entire perimeter of the circle, that is, along, or at an angle segmentally, as in a regular brush. It depends on the purpose of the nozzle.
- Cord brushes with wire or spikes. They allow you to level and smooth the surface of any material. A wire brush can be used to easily remove a layer of varnish or old paint or rust from metal. If the boards on the floor are of different heights, they can be compared with each other using a tenon circle. They vary in shape and speed of rotation.
- End fittings. They work in layers, like files, with sides and edges, corners and oblique cuts. The attachments are designed for sanding edges or straightening bevels.
When sanding with a sander, the wood layer remains intact, only the decorative coating is removed. This property of the grinder is indispensable when restoring products. Having removed the previous colorful design, you can apply another one to the fresh and smooth panel. At the same time, the furniture will change its appearance and will look new. A brush is used to brush or artificially age the material. To do this, the soft fibers are removed to reveal the rings and grain of the natural wood. The stain emphasizes the relief transitions.
At the next stage of processing, the surface is smoothed. Here experts advise using polishing wheels. They are made of sponge, felt and coarse fabric, with replaceable sandpaper. Fabric and felt are secured for work using Velcro. The attachments are sold in sets of five for easy replacement. Sandpaper is selected with medium or fine grit. The brand is usually indicated on the packaging.
The design of the nozzle is also important. Lapping or finishing wheels are divided into petal, solid and movable. The use of a petal wheel allows you to achieve an absolutely smooth surface. Several layers of emery are placed on the disc as an abrasive, overlapping like fish scales. This arrangement of the abrasive material reduces wear. The product is brought to an ideal state by such a modern attachment as a cup circle. The bowl provides minor texturing and penetrates joints easily. It has a pile made of synthetic material or corrugated wire reinforced on it.
A nylon wood brush consists of a large number of small bristles. It is used for final polishing. The bowl-shaped attachment allows the craftsman to sand the most difficult to reach areas of the part. The brush removes burrs and minor dirt and polishes the varnish. End brushes are made of polymer abrasive, cylindrical brushes are made of brass and steel wire.
Tips for choosing
Most attachments for a tool such as an angle grinder are universal. Their main uses are cutting and polishing. If the instrument is used professionally, then it is necessary that the disks for it be appropriate.
Before purchasing a large or small grinder, you need to install the type of disk that matches the task at hand.
Size is of no small importance, and along with it, the power of the motor in the design of the angle grinder is also taken into account.
The most popular are 115 and 230 millimeters. There are situations when a worker uses a small disk size for a pneumatic tool. Such hand-held units allow for increased precision, which is essential when performing a number of tasks.
Comfort is not the last thing when choosing, and it largely depends on weight and size.
This type of unit is more convenient to work with, and it fits better in the hand; vibration is not transmitted as strongly, so you can hold it for a longer time.
When choosing a drive, you shouldn't always choose the cheap option, since you may end up paying twice in the future. Diamond ones are more expensive, but they also allow you to make a straight, clean cut even after several uses. They also have a much longer shelf life than abrasive ones. The cost may seem prohibitive to some, but it can save money if you look at it in the long term.
The main distinguishing feature of a high-quality disc is the abrasive material that is applied.
Sanding discs began to be produced in the 70s of the last century, over time they have become more advanced and have a longer service life. They are used not only for metal, but also for wood. When it comes to wood finishing, nothing works better than abrasive attachments. They have carbide particles on them that work on all types of wood. These highly sharp, tapered teeth provide excellent surface layer removal while remaining easy to use and controllable to control the angle of the grinder.
There are products on sale that look very similar to a chainsaw. They are made of steel, the teeth are well sharpened
Maximum caution is required from the person at the time of use.
When purchasing a disk, it is very important that the diameter on the outside is no larger than the established maximum value allowed by the manufacturer of the grinder. As an example, we can take a tool whose threshold for the permissible diameter value is 125 mm
The user should not install a nozzle with a diameter of 230 mm because:
- the speed of movement of the cutting edge is exceeded, as a result of which it is destroyed and can simply fly apart, causing injury to the user;
- a tool with small dimensions simply does not have the power to work with such a device;
- even if a disk of a larger diameter is placed on the equipment, the protection will need to be removed, and this is a direct violation of the rules dictated by safety requirements.
The seat diameter on modern units is 22.2 mm.
Any abrasive wheel has a special marking that simplifies the selection process for the user.
She points to:
- diameter;
- thickness;
- seat size;
- maximum speed;
- materials that can be processed using such a nozzle.
Polishing device
As in the previous case, we will need a screw, washers and a nut, only felt will be used instead of sandpaper. Having marked a piece of felt, cut out circles of the same radius from it.
Holes are made in the center of the workpieces, they are threaded onto a screw, and then clamped with a nut. The finished device is inserted into the drill chuck.
Felt alone will not polish the part, so after turning on the drill, rub the attachment with Goya paste. After this you can start working.
For the purity of the experiment, an old and rusty wrench was used. As you can see in the photo, after a short polishing, the treated area was effectively cleaned in a short period of time.
This polishing attachment can work with both flat and shaped parts, but it will not cope even with small recesses.
Leather circle
As in the device described above, leather can be attached instead of felt, resulting in a device for straightening wood cutters.
We use a file
A round file can be used as an attachment by removing the handle from it and holding the shank in the chuck. It is better to secure a file of small diameter to the base.
Using this device, it is convenient to grind holes and semicircular depressions.
Epilogue Regardless of whether you use a purchased drill attachment or make one yourself, it can be an invaluable assistant in many jobs.
The main purpose of a drill when working with wood is to drill holes. However, this tool is much more functional than many people think. To expand its functionality, special wood attachments are used, which, in fact, is the subject of this article.
Electric drill with attachment
Next, we will look at what drill attachments exist for woodworking and for what purposes they are used.
Grinder cutting wheels for wood materials
Operating an angle grinder in tandem with a cutting disc for wood necessarily requires compliance with safety precautions. Work should be carried out in special protective clothing, and the workpiece to be cut should be firmly fixed in a vice or clamp
It is important to hold the tool with both hands to prevent it from being knocked out of your hands. Preference should be given to an angle grinder that has a speed regulator
Manufacturers produce discs for grinders on wood of four main types, which we will learn about in detail:
- Circular or serrated - appeared the very first, but did not gain widespread popularity due to their kickback effect.
The disk has an external (end) arrangement of large teeth. Manufacturers produce wood cutting discs for grinders with a maximum diameter of up to 180 mm. The teeth can be equipped with special brazings made of carbide materials. Although such circles are the most common, they are the most dangerous attachment in action. If possible, avoid using it. It should be noted that such discs can only be used on grinders if the tool is used as a stationary circular saw - Chain - they look like a disk, only along the outer circumference instead of teeth there is a chain, like on chainsaws.
This type of attachment is safer and can be used to cut medium-density wood chips. With wheels of this type, the risk of jamming and kickback is minimized. This is achieved due to the special design of the nozzle, which is similar to a chainsaw bar. The circle consists of two parts, and there is a groove on the end side. The saw chain is located in this groove, moving due to the force of inertia. This design prevents the disk from jamming, and is thus a safer option compared to the first type. It is strictly contraindicated to saw wood with nails. At the same time, the teeth quickly become dull and fail - Universal - received this name due to the fact that it allows not only sawing wood, but also cutting metal, as well as making grooves.
The universal type nozzle has the appearance of a regular steel disk, but with three additional teeth in the form of grooves. The teeth are tipped with hard metal, which increases the service life of the cutting attachment. The advantage of a universal cutting disc for an angle grinder lies in the fact that it is as safe as a chain wheel, and at the same time costs 2 times less. Produced by Graff, which is why it got the name “count” - With a tungsten carbide edge, manufacturers do not stop there and are constantly improving their products.
Another type of cutting disc that is completely similar to a concrete cutting attachment. The only difference is that on the end part of the circle there is a tungsten carbide coating (diamond coatings are also found). The disk is equipped with slots with holes that serve to dissipate heat when working with dense materials, such as wood. Wheels with a tungsten carbide edge are effective not only for cutting wood, but also other materials - plastic, metal, etc. It is better not to use such an attachment for cutting one metal, because it will quickly fail. The wheel does an excellent job of sawing wood that contains nails, screws and other metal objects.
Now it’s not difficult to choose saw blades for wood for an angle grinder, knowing what types there are. For housework, it is recommended to use a wood saw blade with a universal or tungsten carbide edge. They are not only considered effective, but also safe. Circles with a saw chain are more expensive, but they are also safe when cutting wood with a grinder. The most dangerous are circles with teeth. They are recommended to be used only in situations where a stationary circular saw is made from an angle grinder.
What attachments are recommended for working with wood?
The attachments for the angle grinder recommended by experts have already been listed, but here is a list of them again:
- Chain milling cutter or saw - the attachment is equipped with a device for rotating the cutting tool, which helps prevent the tool from pinching and jerking;
- A new product from tool developers is a chain saw blade. Recommended diameter – up to 230 mm;
- Ordinary disc for wood. The diameter, disc size and number of teeth are selected depending on the task at hand.
Grinding wheel
In addition to sawing and cutting, wood can be sanded and cleaned. For this purpose, emery and grinding discs are produced.
Features of choosing a disk for wood
Grinder circles are produced in standard sizes. The minimum size is 11.5 cm. This tool is compact, but inconvenient for a large amount of work. The optimally convenient and safe tool with a 12.5 cm wheel. Anglers with 15 cm discs are inconvenient for processing wood and create conditions for increased injury.
When choosing a wheel, you need to focus on the markings indicated on the disk - its diameter, thickness, seat size, maximum permissible rotation speed, shelf life of the wheel and the material that can be processed with it.
Disc marking for grinderSource yandex.net
If you install a larger disc on a grinder than specified by the manufacturer, you may exceed the speed of the cutting edge, break the wheel, and cause injury. In addition, a small angle grinder may not have enough power to rotate a large disk. The most dangerous thing is that installing a large circle will require dismantling the protective casing, which can lead to injury when cutting wood.
Grinding
The grinding disc is selected depending on the nature of the work being performed. For roughing and roughing work, wheels with coarse abrasive and wire are suitable. The higher the grinding quality, the finer the grains of the abrasive material.
Grinding discSource tehnomuza.ru
Convenient grinding wheels with the ability to change abrasive discs of different grain sizes, attached with Velcro. The price of these replacement materials is low, but their service life is also short.
For finishing a wooden product – polishing – circles made of felt and pressed wool are used.
Cut-off
It is advisable to approach the choice of a cutting disc more responsibly, since sawing work is characterized by increased injury.
Do not process wood with discs intended for metal, stone or ceramics. To work with them, higher strength and higher speeds are required. In wood, such a circle can get stuck, break, and the instrument will burn.
Cutting discSource alicdn.com
Modern models of angle grinders are equipped with a standard shaft with a diameter of 22.2 mm. Older models have different shaft sizes. And if a disk can be installed on a model with a smaller shaft diameter using a special attachment, then if the shaft is of a larger diameter, then installing the circle will be impossible.
You shouldn't skimp on disc quality. The grinder creates high speeds, so the discs are made from high-strength, expensive material - tungsten carbide. The discs have increased strength and guarantee safety.
Cutting discs vary in diameter, depth of cut, shape, frequency of teeth and their number:
- For sawing wood of different characteristics, the best option is a disc with variably beveled teeth.
- For soft rocks, wheels with straight teeth are used.
- For medium-density chipboard, laminated material, and fiberboard boards, circles with trapezoidal teeth are used.
When cutting material, the discs may become very hot. When processing metal or stone, water cooling is used; when processing wood, this is not possible. Therefore, in order to prevent overheating of the disk, its expansion and possible deformation, disks are produced with rounded slots, through or filled with copper.
The design of the disk prevents it from overheatingSource prom.st
Classification of attachments for wood processing
Prices are indicative, in relation to the Moscow region, in Russian rubles
By type of abrasive
- Hard fabric.
- Foam rubber.
- Plastic.
- Sandpaper of different grain sizes.
- Rubber.
- Cord brush.
According to the degree of wood processing
- Abrasive (rough).
- Grinding.
- Polishing pads (soft and super-soft pads).
By execution
Depending on the configuration, the attachments are used not only for surface treatment of wood. They can be used to grind (polish) holes (as a replacement for a sander). This is easy to do with cylindrical (thin) or conical devices.
Plate attachments
Available in several modifications. The difference is in the form of abrasive material. If wood sanding is required, then it is rubber (the more preferable option) or plastic. For polishing, it is advisable to purchase attachments with fine-grained sandpaper fixed on the working part. They can achieve higher quality (fine) wood processing.
Recommendation: Effective processing of wood with a plate-type drill attachment is difficult because it is difficult to hold the drill in a strictly vertical position. To achieve a good result, it is advisable to fix the tool and move the workpiece relative to the working part. The machine for attaching the drill is easy to assemble yourself.
There are nozzles on sale that provide for adjusting the angle of the abrasive mounting pin. But they are quite expensive, and not every store can buy them. Therefore, a machine with the ability to change the position of the drill is a more acceptable solution.
Drum attachments
Mainly used for processing the end parts of wooden workpieces and holes. They have a cylindrical shape and differ in the way the sanding tape is attached - using a bolt or special inflatable blocks. Some types of attachments of this type are also used in everyday life for plucking (at low speed) birds when it comes to a large amount of work.
Cup attachments
The assortment is significant. The differences are in size and abrasive material. These can be either metal “hairs” (hard wire) or thick fabric, leather, felt and even foam rubber. The choice of device is determined by the desired degree of wood processing. If you want to achieve a sharper highlighting of the texture of the material, then the wood pulp is sampled using just such attachments.
A variety of devices in this group are disk attachments. The difference is clear from the figure (the villi are located diametrically).
This type of attachment can also include fan devices. They are also called petal.
The main purpose is to polish wood at the final stage of processing.
Grinder attachments for grinding: gentle treatment
For light grinding of certain materials, flap attachments are used primarily. They, as mentioned above, consist of petals located close to each other and having an abrasive coating (sandpaper).
The grain size of the petal attachments may vary. It is selected depending on the nature of the work. It is worth noting that the design of this grinding attachment allows it to serve for quite a long time, which is a definite plus. The shape of the individual petals resembles a trapezoid.
Grinder attachments for grinding are made of sandpaper, felt or thick fabrics
The second type of attachments, which are classified as soft, are grinding wheels. They are made from sandpaper, felt or thick fabrics. Discs of this type are fixed with Velcro on a plate base. As a rule, they are sold in a set.
For wood processing, a kit is used that includes 5 discs. They all duplicate each other. If one circle wears out, it will not be difficult to replace it with a new attachment. Similar products are used for finishing wooden surfaces. There are other attachments for angle grinders that are used for sanding wood. For example, wood cutters for grinders are very popular.
Felt circles, as well as products that include dense fabric in their design, are used for wood processing
It is important to remember that to carry out grinding using such wheels, you must use a special wax paste. It is applied to the surface of the part before starting work.
Another type of attachment that is used for finishing wooden surfaces is cup products. They consist of nylon fibers, which together form a fairly dense coating.
Cup products are used for finishing wooden surfaces
What discs are most often used for grinding concrete and metal?
For grinding concrete, two types of angle grinder attachments are used: diamond and abrasive.
It is important to remember that its effectiveness depends on the diameter of the circle. The larger the disk, the greater the load it can carry
Grinder attachments for grinding concrete can be purchased at the market, at a hardware store, or you can place an order online. Today there are two methods of grinding this material:
- dry;
- wet.
Belt file for grinder is ideal for sanding in hard-to-reach places
In the first case, the operation is performed using special disks. Dry grinding of concrete is highly effective, but it also has some disadvantages. The main disadvantage is abundant dust formation. Before dry sanding, it is necessary to prime the surface, which will increase its strength.
Wet (or wet) concrete grinding differs from the previous method in that it involves the use of water, and this avoids the formation of dust. This type of grinding is considered to be of higher quality, but it is not possible when using an angle grinder.
It is important to remember that grinding and polishing with an angle grinder are two completely different processes. When polishing, the surface of the material is processed until it becomes smooth.
In turn, grinding is necessary to level the surface.
Grinding of metal products is carried out using special discs. They include the following materials: silicon carbide, electrocorundum, etc. These wheels also contain special fiberglass meshes.
Dry grinding of concrete is highly effective, but has a serious drawback - excessive dust formation
For grinding metal, various brushes are used, which consist of wire located on a metal base. In addition, today you can purchase other, more technologically advanced attachments for an angle grinder. The band file is a direct example of this. It is used for polishing, grinding and removing rust. It is worth noting that the grinder must have smooth speed control, which is a necessary condition for using such an attachment.
Metal grinding discs are used for the following operations: sharpening tools, finishing welds, as well as cleaning surfaces from rust and paint. When choosing nozzles for metal, you must first of all be guided by the amount of work you have to do.
Conclusion
Thanks to the large number of woodworking attachments available, the drill is one of the most functional tools. It especially makes sense to use all kinds of tips in cases where the need to process wooden parts arises only from time to time. Of course, for frequent and especially professional work, it is necessary to purchase separate tools.
You can get some additional information on the topic discussed above from the video in this article.
The use of special devices clamped in the chuck of this power tool makes it truly multifunctional. For example, you can even cut sheet iron with it. Considering the variety of drill attachments for woodworking, it is unrealistic to go into detail about each of them in one article. We will deal only with attachments that allow using a drill to perform high-quality and quick surface mechanical processing of wood.
What is it? Preliminary cleaning of the surface (rough), removal of burrs, grinding and bringing to a mirror shine (polishing). All other technological operations with wood - milling, drilling, screwing in fasteners, cutting - do not belong to the concept of “processing”. This is what the author proceeds from. The difference in the listed types of work in relation to attachments is in the rotation speed of the drill chuck and the type of device. Which one to choose is decided mainly based on the required degree of processing of the tree and its species (that is, the density of the structure).
The dangers of using an angle grinder with wood
The only operations with wood that can be performed with an angle grinder (angle grinder) without danger are grinding and roughing, and then using special attachments. Of course, you can cut wood, but it is very dangerous. The Internet is full of shocking photos showing what can happen when using an angle grinder as a cutting tool for wood.
The main arguments that can be made against using an angle grinder for sawing are as follows.
- This machine is not designed for sawing wood.
- Since wood has a viscous and soft structure, the saw blade can jam in it. As a result, the grinder is often torn out of the hands, and it flies in an unpredictable direction (in the leg, along the arms, in the stomach, etc.), causing deep wounds or amputation of fingers. Even fatal cases have been reported.
- When cutting wood, the saw blade heats up very quickly, causing it to begin to lose strength. The slightest misalignment or excessive pressure may cause it to fly apart. Since the spindle speed of an angle grinder is high, tool fragments fly away at the speed of shrapnel and penetrate deeply under a person’s skin. The user will be lucky if the fragments do not fly into the head or eyes.
- Despite the dangers of using saw blades with teeth, some angle grinder users ignore this fact and continue to install compass disks with large teeth or improved with carbide tips. If, when cutting wood, a hard knot or nail residue gets caught in it, the tooth or solder breaks off, gets caught by the next saw tooth and is thrown out at the speed of a bullet. One can only guess about the consequences.
- Ignoring all the warnings, users of grinders install a circular saw on the machine with a larger diameter than the protective casing. This is the most dangerous option for using an angle grinder.
If you have to cut wood constantly, it is better to purchase a special machine for this purpose, or use a jigsaw. In extreme cases, the grinder can be used as a drive and made into a circular saw, securing the device rigidly to the frame.
Safety precautions when working with an angle grinder on wood
If you decide to use an angle grinder as a tool for cutting wood, then you should remember some safety measures that cannot be ignored.
- Before installing the tool on the angle grinder, it must be disconnected from the power supply.
- Under no circumstances remove the protective cover from the angle grinder. This is the only barrier between the circular saw and your skin. In some cases, it will be able to protect your face from flying instrument fragments.
- When working with an angle grinder on wood and not only the use of protective gloves is a must.
- Do not use large and powerful angle grinders to cut wood. If the saw jams, you will not be able to hold the tool in your hands.
- Do not use saw blades with large teeth, as the likelihood of them catching on hard wood fibers increases significantly and, accordingly, the likelihood of the tool being pulled out of your hands increases.
- An angle grinder must have a speed regulator, which must be reduced to a minimum. If there is no regulator in the device, then it is better not to risk your health. As a last resort, you can make a regulator yourself and install it in an extension cord socket.
- The grinder should be held strictly at a right angle while sawing. Any slight misalignment can cause the circular saw to collapse.
- Under no circumstances should you fix the device’s start button, since in an emergency you will not be able to stop the tool and minimize injuries.
Sanding by professional craftsmen
By choosing professional services from qualified specialists, you save yourself from many problems. In our work, we use modern equipment and high-quality grinding attachments, which we select in accordance with specific working conditions. Sanding is carried out at the optimal moisture content of the wood with precise adherence to technology. Our craftsmen have extensive grinding experience and know all the intricacies of this work. To leave your request, contact us using the coordinates on the “Contacts” page.
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